E39 540i manual swap cost

E39 m5s are still over 40k here so 23k more for a manual 540i than an auto would be a good deal to people. Log in or sign up to leave a comment log in sign up. May 31, 2016 the owner spent 2 years and around 1,000 hours swapping a complete e39 powertrain and getting everything to work properly. The six speed manual gearbox is here allied to the torquey 4. Meet will knytych a technician at a honda dealership in alabama. Bmw 540i service repair manual bmw 540i pdf downloads. I was thinking of buying something like a 2003 540i sport auto and converting it to manual. E30 bmw m62m60 v8 swap rts your total bmw enthusiast. M62tub44 or m62b44 will need to source everything to make it run, ideally convert it to manual too.

If your automatic transmission gave up, or you want to install a turbo in your car or just like the extra power, whatever the reason you might one day want to install a 5 speed transmission ino your car. Bmw e39 540i 6speed manual swap kit getrag 420 g 123k miles. Jul 31, 2017 such is the case when i happened to come across a poor mans m5 turned into a go kart this 1997 bmw 540i. Bmw e39 manual transmission conversion diy youtube. Were stoked to finally share what this bmw e39 is like to drive after spending 5 months in the garage being fitted with.

E39 m5s are still over 40k here so 23k more for a manual 540i than. Hello e39 swapper, from a former recovered e39 swapper. What you are proposing would cost more than selling your car and buying a car that came with the 6 speed. Bmw e39 540i m5 6speed manual trans shifter linkage arms. Everything is done except for the ac wiring is finished, but i need to make up the lines and some tweaking. Bmw e34 5 series, tuning, repairs, troubleshooting. Thus, the e39 m5 is again a very hot candidate for people with too much money to assemble an incredible e30. May 22, 2020 while the 540i is no m5 of the day, it came close enough for most drivers as it was the next most powerful 5series variant sporting a naturallyaspirated 4. I imagine the ability to shift your own gears makes this a lot of fun to drive. Bmw e39 540i 6speed manual swap kit getrag 420 g 123k. Here it is, enjoy i picked up a very clean 1998 bmw 540i. Theres probably a bit of hyperbole there, but i can see what hes getting at.

M62tub4 6 swap will need to source everything to make it run, ideally convert it to manual too. You could save the cost of labour if you do it all yourself, else youll need. Why you should consider the bmw e39 5series as a drift. Youll spend as much time finding the parts forbuilding the motor, as you will performing the rest of the swap. Hi, i have the chance to buy a 1997 540i 6 speed manual needing an. E39 530i auto vs manual page 3 bmw general pistonheads uk. It also had a big v8, was available with a manual and was about 75 percent as good to drive as the m5. Bmw e39 5series driveshaft rebuild 19972003 525i, 528i. If you wanted a stick, you had to go with the base 528 or the topend 540. Repeating here, but i think you could get a 530i sedan with manual trans and sport package.

Dec 16, 2020 ive got an e39 525i touring 5 speed auto that ive picked and wanting to gauge effort and costs to do either of the following. In addition to the swap guide posted by another user, here is the one i. Bmw 5series e39 19962003 diy technical articles pelican. Converting from an automatic to a manual transmission in a bmw e39 5series. The e39 offers more power, easier parts availability, cheaper purchase prices, cheaper cost of ownership, and more convenience to use if you are restricted to only one car.

Bmw oem 23007508410 used automati to 6 speed manual swap kit getrag s6 420g 21201223581 34311165543 35311161586 fits. Special order paul duncan auto to manual swap kit bmw e39 540i 6. Home of the bmw 518i, 520i, 524td, 525tds, 525i, 535i, 530i, 540i, m5 and other bmw e34 chassis. Imagine a world where a young eli manning juiced some steroids or more steroids. The first thing to do is to get all the parts needed for the swap. I am going to break down exactly what you need to do to retrofit a bm53 radio, auxiliary input, and sirius xm radio into your bmw e39 5series. The automatic gearbox was changed to manual and the injection light is on, recording a gearbox failure, of course, as we no longer have the gearbox in place.

Replacing the steering box with the new one out of an m5 e39. Welcome to what is going to be a very long and detailed article. I did an lq4t56 into an 01 540i sport almost a decade ago. Jun, 2019 many bmw enthusiasts lust after the e39 19992003 m5. E39 540i touring manual conversion checklistampwiringcoding. E39 540i was on 2k miles, i sold it because when it changed from 34 at 105 mph on private track of course it would change violently into 4th with a loud thunk. The former was never offered in a v8 e39 wagon, and the latter should give the 4. For a fraction of the price and a fraction of the reliability problems you can have a vehicle that has 90% of the performance. The e39 was replaced by the e60 5 series in 2003, however e39 touring models remained in production until may 2004.

As far as electronics go, will anything have to be swapped out. Mar 18, 2011 wait, i thought there was no such thing as an e39 530i manual in the us. The bmw e39 is the fourth generation of bmw 5 series, which was manufactured from 1995 to 2004. The vertical shift lever fits the 540i and the 525i sedans, does not fit m5. The only msport e39s in the usa are 2003 540i s with the s705a package sport cars have s704a and they have m5 front and rear bumpers, m5 suspension, style 37 wheels, and an obnoxious number of m logos plastered everywhere. I have a bmw 540i 2002 e39 in my workshop with the following case. Dinan performance engine software improves acceleration and fuel economy by reprogramming the fuel mixture and ignition timing parameters of the engine management system. The new m62b44 originally came from a car with an auto transmission, and therefore some of the plugs and connectors differed from the ones in my manual 535i.

Furthermore, the software safely raises the factory revlimit from 6100 to 6400 rpm. Would it be a straight swap out of the old car into the new. The major advantage of using a factory shifter is cost. E39 european dash conversion 19972003 bmw 525i, 528i. Jan 12, 2021 the bmw 540i wasnt the fastest of the e39 generation 5series, but the v8 powered machine came awfully close to dethroning its big brother, the infamous tire shredding m5. Transmission swap in a 540it bmw m5 forum and m6 forums. Date recent pricehighest first pricelowest first on page. The electrical adjustment is now solved, ems can bus and other troublemakers in the past include. Complete manual transmissions for bmw 540i for sale ebay. Summary 1998 549i with a 402 ls2t56, did the swap in 14 weeks with 4 weeks of a break in the middle. E39 540itouringmanualconversionchecklistampwiringcoding. Dec 10, 2015 if you want a fast e39 wagon, the bmw 540i touring was always your best bet. Bmw 540i 19972003 e39 v8 automatic transmission zf oem fits.

It was launched in the sedan body style, with the station wagon body style marketed as touring introduced in 1996. E39 540ia to 540i 6spd conversion bimmerfest bmw forum. Bmw 530i service repair manual bmw 530i pdf downloads. Get rid of that tired inline six or 4banger, and add some real american muscle. This chopped up bmw e39 540i is the streetlegal go kart you need. For the e39 chassis, the 540i from 2003 is considered to be the best of breed. If i turn off the gear ecu the car will not start again. Now you have the perfect headers to swap into your e46 bmw 3series 9906. The seller says the car feels like a larger e39 m5. The lack of a manual with the v8 versions is a bummer, but there are two ways out of that buy a 525it528it with a 5speed manual and enjoy slightly better gas mileage at the cost of power, or buy a v8 and swap it to a 6speed which ill probably be doing. Swap it out with a new one following the steps outlined in this guide.

Complete auto to manual swap kitshipped to new zealandit will have all the parts except the diff. This chopped up bmw e39 540i is the streetlegal go kart. The smartest thing you have done yet is ditch the bare block. Why you should consider the bmw e39 5series as a drift car. Hi, i have the chance to buy a 1997 540i 6 speed manual needing an engine.